Overview

At Quest Defense, our mechanical product engineering team is renowned for its expertise in a wide array of Defense applications, particularly in the areas of gas turbine propulsion and aircraft structures and systems. Our commitment to design excellence is evident through our utilization of model-based engineering, digital collaboration tools, and high-fidelity aero-thermal analysis.

Our approach to engineering nonconformance substantiation involves close collaboration between our teams, ensuring a comprehensive understanding of the entire product development process. By seamlessly integrating modern analysis and diverse subject matter expertise into this workflow, we create engineering solutions that meet the stringent demands of the aerospace and defense. Our unwavering focus on innovation and excellence sets us apart as a trusted partner for robust and high-performing defense industry solutions.

Our Capabilities

Mechanical Component Design

We specialize in the design and optimization of mechanical components to ensure they meet the highest standards of reliability and performance.

  • Precision engineering: Tailored component design to meet specific defense requirements
  • Material selection: Use of advanced materials to enhance durability and reduce weight
  • Advanced Design Optimization: Mastery of modern optimization techniques and tools to ensure the most efficient and effective design makes the cut

CAD Modelling / Drafting, Piping & Harness

Our advanced CAD modelling and drafting services ensure precise and detailed designs, essential for complex defense systems.

  • 3D CAD modelling: High-fidelity models for accurate simulation and analysis
  • Piping design: Optimized designs for fluid and gas transport systems
  • Harness design: Efficient routing and integration of electrical harnesses within defense vehicles and equipment

Knowledge-Based Engineering

We leverage advanced knowledge-based engineering techniques to automate and enhance the design process.

  • Automated design: Using AI and ML to automate repetitive design and analysis tasks
  • Expert systems: Implementing systems that capture and reuse engineering knowledge
  • Innovation: Driving innovation through the integration of advanced engineering principles and digital thinking

System / Sub-System Design

We provide comprehensive design services for defense systems and sub-systems, ensuring they meet rigorous performance standards.

  • Integrated systems: Designing systems that seamlessly integrate with existing defense infrastructure
  • Sub-system optimization: Enhancing the performance of individual sub-systems within a larger framework
  • Reliability engineering: Ensuring systems are reliable and maintainable under operational conditions

Aero-Thermal Analysis

We have deep institutional expertise in aero-thermal analysis, using advanced simulation tools to ensure that aerodynamic surfaces, secondary air systems, and heat management in complex aircraft systems perform as designed.

  • High Fidelity 3D CFD: Advanced Computation Fluid Dynamics modelling of both internal and external aero domains to evaluate airfoil efficiency, support conjugate heat transfer analysis, and more
  • Component and System Level Thermal Analysis: Using commercially available and bespoke customer tools and techniques to predict heat transfer performance with confidence
  • Fluid Systems Expertise: Experts at 1-dimensional flow simulation and system level performance analysis for complex industry applications

Engineering Change / Non-Conformance Assessment

We provide thorough assessments of engineering changes and non-conformances to maintain the integrity and performance of defense systems.

  • Change Management: Structured process for managing engineering changes efficiently
  • Root Cause Analysis: Identifying, evaluating, and resolving non-conformances to prevent recurrence
  • Documentation: Comprehensive documentation to support compliance and traceability of dispositions

Cost Engineering

Our cost engineering services ensure that defense projects are completed within budget without compromising on quality.

  • Cost estimation: Accurate estimation of project costs to support budgeting and financial planning
  • Value engineering: Identifying opportunities to reduce costs while maintaining functionality and performance
  • Lifecycle cost analysis: Assessing the total cost of ownership over the lifecycle of the product

At Quest Defense, we are committed to delivering world-class engineering solutions that address the most challenging defense requirements. Our expertise and dedication to innovation make us the trusted partner for defense engineering excellence.

Case studies

Creating Aero Engine Parts in Model-Based Definition (MBD)

Reduced component definition creation time by 50% for a major aero engine OEM by implementing Model-Based Definitions

 

Redesigning Fixed Leading Edge wing components for new engine integration

Achieved on-time delivery of redesigned fixed leading edge wing components, with reduced weight and enhanced aircraft performance

 

Surface Hydraulic System and Well Control Module (WCM) design for offshore rig

$22K savings per set with optimized design of Surface Hydraulic System and Well Control Module

 

Interior design for a DMU Train: Achieving 66% cost saving and on-time delivery

Achieved a 66% cost saving and ensured 100% on-time delivery for a DMU train interiors

 

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